qUALITY CONTROL PLAN
QUALITY CONTROL PLAN
📋 QUALITY CONTROL PLAN (QCP)
Fireproofing Operations — ASTM E736, E605, IBC Chapter 7
1. Purpose & Scope
1.1 Purpose
1.2 Scope
1.3 Applicable Standards
| Standard | Description |
|---|---|
| ASTM E736 | |
| ASTM E605 | |
| ASTM E119 | |
| UL 263 | |
| IBC Chapter 7 | |
| ACI 514 | |
| Manufacturer Specifications |
2. Quality Control Responsibilities
| Role | Responsibility |
|---|---|
| Project Manager | |
| QC Inspector | |
| Superintendent | |
| Applicator |
3. Pre-Application Quality Checks
3.1 Material Receiving & Storage
| Check | Requirement | Verified By |
|---|---|---|
| Material matches approved submittal | ||
| Batch numbers recorded | ||
| SDS received and reviewed | ||
| Material expiration date | ||
| Storage conditions |
3.2 Substrate (Steel) Preparation
| Check | Requirement | Verified By |
|---|---|---|
| Steel clean and dry | ||
| Surface profile | ||
| Primer applied (if required) | ||
| Steel temperature | ||
| Ambient temperature | ||
| Relative humidity |
3.3 Equipment Setup
| Check | Requirement | Verified By |
|---|---|---|
| Spray rig calibrated | ||
| Hoses inspected | ||
| Mixer clean | ||
| WFT gauge available |
4. In-Process Quality Control (During Application)
4.1 Application Parameters
| Parameter | Requirement | Frequency | Verified By |
|---|---|---|---|
| Wet Film Thickness (WFT) | |||
| Coverage rate | |||
| Number of passes | |||
| Drying time between coats |
4.2 Environmental Monitoring
| Parameter | Requirement | Frequency | Verified By |
|---|---|---|---|
| Steel temperature | |||
| Ambient temperature | |||
| Relative humidity | |||
| Dew point |
5. Post-Application Quality Control (After Curing)
5.1 Dry Film Thickness (DFT) Testing
| Parameter | Requirement | Frequency | Verified By |
|---|---|---|---|
| DFT | |||
| Test locations | |||
| Acceptance criteria |
5.2 Adhesion Testing (Pull-off)
| Parameter | Requirement | Frequency | Verified By |
|---|---|---|---|
| Pull-off strength | |||
| Failure mode |
5.3 Visual Inspection
| Check | Requirement | Verified By |
|---|---|---|
| No cracks, spills, or delamination | ||
| No bare steel visible | ||
| No contamination | ||
| Uniform color and texture |
6. Non-Conformance & Corrective Action
6.1 Non-Conformance Categories
| Category | Definition | Action |
|---|---|---|
| Minor | ||
| Major | ||
| Critical |
6.2 Non-Conformance Report (NCR)
8. Daily Fireproofing Application Log Template
9. Approval Signatures
✅ Fillable Quality Control Plan — Complete all sections, then use Print → "Save as PDF" to generate a permanent record. This QCP is specific to fireproofing operations per ASTM standards.