JHA - Intumescent Fireproofing Operations | Reusable Template

JOB HAZARD ANALYSIS 🔥 INTUMESCENT FIREPROOFING

Water-based & Solvent-based Intumescent Coatings · Spray Application

🔨 FIELD USE · COMPLETE BEFORE WORK BEGINS

🏢 Contractor / Company

📍 Project / Facility

📅 JHA Date

👔 Prepared by (Role)

✍️ JHA REVIEW & ACKNOWLEDGMENT

Prepared by (name)

Signature date

Safety Representative

Date

Customer / Owner Rep

Date

📌 TASK / STEP	⚠️ HAZARDS IDENTIFIED	🛡 CONTROL MEASURES / PPE
1. Material Handling & Storage (Intumescent)	Heavy drum handling (50-400 lbs) Solvent vapors from open containers Flammable liquid storage fire risk Skin contact with uncured coating	Drum dolly / team lifting Store in flammable cabinet Bonding & grounding containers Nitrile gloves & chemical suit
2. Mixing & Pump Setup (Intumescent)	Solvent vapor inhalation High-pressure line rupture Electrical sparks near flammables Rotating agitator entanglement	OV/AG respirator or supplied-air Daily hose inspection, whip checks Explosion-proof equipment LOTO before maintenance
3. Elevated Application (Scaffold / Lift)	Fall from height (6 ft+) Scaffold collapse / unguarded edges Dropped tools (heavy drums) Overhead electrical hazards	100% tie-off harness + lanyard Competent scaffold inspection Tool lanyards & toe boards Maintain 10 ft from power lines
4. Intumescent Spray Application	High-pressure injection injury Solvent inhalation (VOCs) Eye contact / skin irritation Fire from static discharge High noise levels	Depressurize before nozzle cleaning Supplied-air respirator (Type CE) Chemical goggles + face shield Bond & ground equipment Hearing protection NRR 30
5. Hot Work / Adjacent Trades	Fire from sparks / grinding near coating Fume interaction (isocyanates) Ignition of solvent vapors Confusion with other crews	Fire watch & ABC extinguisher Hot work permit required Monitor LEL before welding Signage & communication
6. Cleanup & Waste Disposal	Solvent vapors from cleaning solvents Skin contact with uncured residue Spontaneous combustion of rags Heavy waste drums	Use oil-absorbent mats Place solvent rags in fire-safe containers Chemical gloves & coveralls Follow hazardous waste disposal

🧢 MANDATORY PPE (INTUMESCENT SPRAY)

OV/AG Respirator (Organic Vapor) Supplied-Air Hood (Type CE) Face Shield + Chemical Goggles Nitrile Gloves (double layer) Chemical Suit / Tyvek Coveralls Steel Toe Boots (chemical resistant) Hearing Protection (NRR 30+) Fall Arrest Harness (if elevated) Flame-Resistant Clothing (hot work nearby)

📝 Additional PPE notes:

🚩 INTUMESCENT-SPECIFIC EMERGENCY RESPONSE

⚠ High-Pressure Injection (Spray Gun):

☣ Solvent Inhalation / VOC exposure:

👁 Chemical Splash to Eyes:

🔥 Solvent Fire / Ignition:

📞 Site Emergency Contact:

🔨 Crew Lead / Applicator

🛡 Safety Manager / Officer

🏗 Company Project Manager

✓ Fully reusable Intumescent Fireproofing JHA — fill once, print, then clear and reuse unlimited times. Buttons use event delegation and will never break regardless of use count.

JOB HAZARD ANALYSIS INTUMECENT

JOB HAZARD ANALYSiS Intumecent

JOB HAZARD ANALYSIS 🔥 INTUMESCENT FIREPROOFING

🧢 MANDATORY PPE (INTUMESCENT SPRAY)

🚩 INTUMESCENT-SPECIFIC EMERGENCY RESPONSE